China mold design level and the reasons behind the performance of the Detailed

Now, the level of mold production technology has become the measure of a country's manufacturing is one important indicator of the level, because the mold to a large extent determines the product quality, efficiency and new product development capabilities. 

 

Although the total production of China Mould largest in the world, but the design and manufacturing standards, in general, to be more in Germany, the United States, Japan, France, Italy, Britain, Canada, Spain, Portugal, Korea, Singapore and other countries behind. The difference mainly in the following six areas. 

 

(1) with the domestic rate of less than 80% since, including an oversupply of middle and low mold, with the rate of high-grade die from less than 60%. Mold is an important process manufacturing base in China, mold manufacturing is special equipment manufacturing industry. Although China has made very early use of molds and dies, but not the formation of long-term industry. Until the late 1980s, China's mold industry before entering the fast lane. In recent years, not only state-owned enterprises has made significant progress die, foreign-funded enterprises, township (individual) mold the development of enterprises is also very fast. 

 

(2) organizational structure, product mix, technological structure and import and export structure is not reasonable. Most of mold manufacturing plant in China is self-production with the tool and die shop (factory), professional mold factory are mostly "large", "small" organization. Most foreign companies die, "small and special," "small but fine." Self-production with China mold up to 50%, and 70% of the foreign commodity mold. Total domestic mold is large, sophisticated, complex, long-life mold the proportion is only about 30%, more than 50% foreign. In 2003 the ratio of 4:1 mold export, import and export even after the net imports of 10.3 billion U.S. dollars, is the largest country in net imports. In this regard, the International Association Secretary-General Luo Hui said mold, China mold behind only a relative concept, in recent years, China's mold industry to accelerate the pace of reform and mechanisms, the industrial structure is becoming more rational, which is mainly manifested in two aspects. 

 

The first is a growing number of foreign-funded enterprises in China to see mold growing market, have entered into the Chinese mold market, many world-renowned automobile die enterprises, injection molding companies have moved into China, and efforts to enter the Chinese market very rapidly , very fast, such as Japan's Toyota factories in Tianjin, from planning, plant and production cost a total of less than a year, the United States SEKELY company in North America is a large stamping plant, plant in Shanghai in 2006 The second phase of the project is mainly stamping dies, North America, Magna in 2006 in Tianjin Airport has built a certain amount of stamping factory, and Guangdong in southern China, Shenzhen area, Hong Kong-and Taiwan-owned and foreign-funded enterprises everywhere , mold, total sales in China up to the region. Owned enterprises to enter the Chinese market, not only the funds to the Chinese market, but also brought advanced technology, equipment and factory management. 

 

In addition, the rise of private enterprise is the die mold industry structure in China's major adjustment, private enterprises in the mold tooling market accounted for the absolute dominance. According to the Chu general introduction, a few years ago, people said automobile die enterprises, might have had the FAW, the days of steam, wind and other enterprises, but now the pattern has been broken, more and more enterprises begin to mold the private car front-end into the industry, the pace of the times they are stepped on, marching the international advanced level of development footprints mold, mold in the market in China has set off a craze. Many new private companies good at summing up the whole of China mold tooling industry development process and learn valuable lessons, and the design of digestion and absorption in the corporate planning and development strategies. Private mold companies more freedom in the use of funds to promote their markets also go faster than the state-owned enterprises. Many private businesses still pay attention to mold corporate brand building, focusing on business information technology, focusing on international corporate market development, and to achieve a specialized mold production. 

 

(3) mold level and the overall level of production technology is much lower than the international advanced level, and mold production cycle is much longer than the international advanced level. Products mainly in the low level of precision, cavity surface roughness, the complexity of life and die on; low level of technology mainly in the design, processing, process equipment and so on. 

 

(4) the development of weak, poor economic returns. China mold a lower proportion of technical personnel of enterprises, low level, do not attach importance to product development, often in a passive position in the market. According to the International Association Secretary-General Luo Hui-mode survey, the average annual domestic workers to create molds for each value of about $ 10,000, while most industrial countries die 15 to 20 million U.S. dollars, and some even up to 25 to 30 million. The resulting poor economic efficiency of enterprises in China die, mostly low-profit, the overall losses of state-owned enterprises, lack of stamina. 

 

(5) standardization of mold and mold standard parts with low coverage. Advanced countries, mold standard parts used in more than 70% coverage, coverage of domestic mold standard parts used in only about 45%. 

 

(6) with the international advanced level, the management company behind the mold much more than technology. Poorly managed and easily overlooked, most domestic enterprises are still in use in the past mold extensive workshop-style management model, truly modern enterprise management, not more. 

 

China plastic mold industry with their development needs and foreign advanced level, there are six issues. 

 

(1), uneven development, the lower the overall level of product. Although individual company's products have reached a very high level, some of the products of individual enterprises has been at or near the international level, but overall, the accuracy of the mold, the cavity surface roughness, production cycle, life expectancy and other indicators compared with foreign advanced level There are larger than the gap. Including production and business management, including the overall level of foreign industrial countries there are more than 10 years compared to the gap. 

 

(2) backward technology and equipment, poor organization and coordination. Although some companies after years of technological innovation, technology and equipment level has more advanced, but most companies are still relatively backward technology and equipment. More important is our business organization and coordination ability, well difficult to integrate or mobilize social resources for our use, so it is difficult to undertake large projects. 

 

(3) Most of enterprise development capacity is weak. On the one hand is the low proportion of technical personnel, the level is not high enough, the other is a small investment in research and development, more important is the concept behind the development is not enough attention. 

 

(4) are poorly managed and even more than the technology behind. Technological backwardness is often easy to see that management is sometimes difficult to realize that behind. Die at home and abroad on the gap between corporate management is obvious, the gap between management problems are often caused by more serious than the technology gap. 

 

 

(5) market demand, production and development were unable to keep up, were unable to solve the contradiction between supply and demand, the supply situation will continue for some time, especially in the high-end products more prominent contradictions. 

 

(6) Institutional and personnel problems are still to. In the socialist market economy, in the process of economic globalization, competitive industries, especially such as mold depends on the particular user, to be single-piece production industry, many companies the current system and operational mechanism are still difficult to adapt to changing market. Quantity and quality of talent level can not keep up the rapid development of the industry. Although everywhere in the efforts to resolve these two problems, but still to get a better solution. 

 

The gap caused by many reasons, in addition to long to die as a product not received due attention, there are several main reasons for the following: 

 

First, the system that is not a weak foundation. 

 

"Three capital" enterprises have been the development of China's mold industry has played a positive role in promoting private sector developed rapidly in recent years, state enterprise reform are under way, but overall, institutions and mechanisms not yet adapted to market economy, coupled with weak domestic industrial base mold, therefore, not satisfactory development of the industry, especially the overall level and high-tech areas. 

 

Second, a serious shortage of qualified personnel, research and development and technology research to invest too little. 

 

Mold industry is technology intensive, capital-intensive industries, as times progress and technological development, to acquire and apply new technology talent shortage exceptions, die fitter and senior management talent is also very scarce. Luo Baihui that, due to mold and poor business efficiency research and development and technology research for not paying enough attention, and thus whole mold industry in research and development and technology research to invest too little, private business loans difficult also affect technological innovation in many companies, resulting in Technology little progress. 

 

Third, the low level of technology and equipment, and support of the poor, low utilization rate. 

 

Although many domestic enterprises to adopt advanced processing equipment, but, in general the level of equipment is still backward compared with many foreign companies, especially in CNC equipment, the rate and cad / cam application coverage is much lower than foreign companies. As the institutional and financial and other reasons, the introduction of equipment is not complete, equipment and accessories do not match with the phenomenon is widespread, the problem of low long-term use of equipment are not a good solution. Low level of equipment, bringing high proportion of Chinese mold companies fitters and other issues. 

 

Fourth, the specialization, standardization and commercialization of low level, collaboration is poor. 

 

As a long time by the "large" "small" effect, many business ideas behind the mold, mold manufacturing company specialized low level of specialization is not small, low degree of commercialization. At present, annual production of the mold, commodity mold accounted for only about 45%, the rest is self-occupied. Good collaboration between the mold companies, mold is difficult to complete large-scale sets of tasks, with many behind compared to international standards. Low level standardization of mold, use of standard parts also mold coverage is low quality, cost has a greater impact, particularly on the impact of mold manufacturing cycle. 

 

Fifth, the mold material and mold-related technological backwardness. 

 

Mold material performance, quality and variety will often affect the quality of the mold, life and cost of domestic and imported steel, tool steel compared to both the quality and variety of specifications, there is a wide gap. Plastic, sheet metal, equipment and other poor performance, but also directly affect the mold levels. 

 

The development of plastic mold plastic industrial development with the development. In recent years, a variety of equipment and supplies, light weight and appearance and feel of the increasingly high demand for plastic products which provide a wider market. Plastic products to develop, along with a necessary requirement for the development of plastic molds. Automotive, appliance, office supplies, industrial electrical, building materials, electronic communications and other major users of plastic products industry are running high in recent years, rapid development, therefore, the rapid development of plastic molds. In 2007, China (not including Hong Kong, Macao, Taiwan and Statistics, below) plastic mold sales of approximately $ 36.5 billion. 

 

Looking ahead, the international and domestic macroeconomic environment is generally good, the main users of domestic plastic mold industry will continue at a faster pace, plastic mold will also sustained rapid development. At present the main problem through domestic and international exchanges and cooperation, through joint efforts of the industry, through joint support of all aspects, will gradually get a better solution.