China's mold industry, "Eleventh Five-Year" Development Prospects
From start to now, China's mold industry has gone through half a century. From the 20th century, China began to attach importance to mold industry, proposed that the Government should support the development of mold industry in order to promote the vigorous development of the manufacturing sector. Mold Expert 100-hui Luo said that China's relatively low processing costs, mold processing industry matures, technology has improved continuously, a substantial increase in the quality of personnel, the domestic investment environment and getting better and better, all kinds of favorable factors, more and more foreign enterprises choose my As a mold base. Die and Mold Industry in the "Eleventh Five-Year" period will be faced with an opportunity to take off again.
"Tenth Five-Year" period, the mold 60 billion annual sales of super -
According to Die Mold Technology, Shenzhen Institute of expert members of the Luo 100-hui introduced the main types of mold are: die, forging mold, plastic mold, die casting mold, mold powder metallurgy, glass mold, rubber molds. Apart from some sheet metal outside the mold are all above-mentioned cavity mold, because they usually rely on three-dimensional mold cavity forming the material. Clearly, the past few years, China's mold industry to the international level of high-speed line, and has been the achievements of the world's attention.
In the "Tenth Five-Year Plan", the mold is considered to be "the basis for industrial production technology and equipment," the national economy --- the five pillar industries of machinery, electronics, automobile, petrochemical, construction of industrial development requires a corresponding mold. Statistics show that, "15" period, China's mold industry annual growth rate reached 20% in 2005 die sales of 61.0 billion, an increase of 25%, came in third in the world; mold export substantial growth, indicating that the level of mold and improved competitiveness, according to Customs statistics, in 2005 exported 740 million U.S. dollars mold, an increase of 50%; die more upscale product mix, complex, precision, long life molds share increased to 30%.
Guangdong province is China's largest province of the mold, to foreign-funded enterprises in Guangdong mold as the main market, currently accounting for about mold output Sichengyishang. By the private sector as the main body of China, Zhejiang Province ranks second mold. Jiangsu and Shanghai, very fast in recent years, the development of mold, market share is growing year by year. Shandong, Anhui, Fujian, Tianjin, Liaoning in recent years, the development of situation better, while the western and central regions of most provinces, its development speed is relatively slower. Overall, the Pearl River Delta and Yangtze River Delta is China's most concentrated market development mold the two regions.
"Eleventh Five-year" average growth rate is estimated to reach 20%
"Eleventh Five-Year" period (2006 ~ 2010) dies in China than the market growth rate, "15" during the slower, but is expected to achieve double-digit average annual growth rate, its maximum possible is 15% ~ 20% This is expected to speed it should be said is relatively conservative.
China's mold industry, the "Eleventh Five-Year" Plan, there are several items of specific development objectives are as follows: the backbone of enterprise information management basically achieved through the ISO9000 quality management system certification, etc.; large, sophisticated, complex technologies such as high content of the proportion of high-grade die from the current approximately 30% to 40% of the time in 2010; the current domestic market share of domestic mold less than 80% in 2010 to reach more than 85%; mold exports in 2010 to one billion U.S. dollars the target; mold standard parts using the coverage from the current 45% to 60% of the time in 2010, commercialization of mold from the current 45% to 55% of the time in 2010.
Industry driving is as high as 1:100
In fact, the mold is a part of Frontier Science, which involves mechanical design and manufacturing, plastic processing, foundry, metal material and heat treatment, polymer materials, metal physics, solidification theory, powder metallurgy, plastics, rubber, glass and many other disciplines, fields and industry. According to Law 100-fai said the mold could lead the related industry, the ratio of about 1:100, or mold development 1 billion, 10 billion yuan could stimulate growth in related industries. Processed products through the mold, can greatly increase production efficiency, saving raw materials, reduce energy consumption and costs, maintain product consistency and so on high. Today, the mold because of its high production efficiency, product quality, material consumption is low, low production costs, has been applied in all walks of life, and directly to the high-tech industry services; particularly in the manufacturing sector, it plays no other industries desirable alternative to support the role of the regional economic development played a radioactive effects.
Modern mold industry is technology, capital-intensive industries. At present, there are about three thousand points, mold manufacturing facility, employing more than 100 million people die throughout the year value forecast up to 1000 billion yuan. In recent years, mold the industry to accelerate the pace of structural adjustment, mainly for large, sophisticated, complex, long-life mold and mold growth rate than the industry standard parts of the overall growth rate; a larger proportion of plastic mold and die-casting mold; market-oriented professional mold manufacturers the ability to increase the number and faster. With the continuous deepening of economic reform, "three-capital" and the rapid development of private enterprises.
China from the mold big country to create power
Overall, China mold, whether in quantity or in quality, technology and capacity have made substantial progress in such areas, but the needs of national economic development, the world's advanced level, the gap is still significant. Some large, sophisticated, complex, long-life die each year in the high-end still imported in large quantities. In short supply in the aggregate the same time, some low-grade mold has an oversupply and intense market competition, there are a number of technical content is not too high, mold is also an oversupply of mid-range trend.
Join the WTO, to China's mold industry has brought great challenges, while offering more opportunities. As China die in middle and low end products, product price advantages are obvious, and some even the price of foreign products is only 1 / 5 ~ 1 / 3, WTO, foreign similar products on the domestic impact of small, while Chinese exports to middle and low mold the amount of the increase; in high-precision molds, WTO before the already mainly rely on imports, WTO, not only for imports of sophisticated products has brought greater convenience, and also encourage more foreign investment to set up factories in China bring foreign advanced technology and management experience in the mold, right mold talents of professional training in China has played a catalytic role. In recent years, China's export growth than import growth mold, but the increase in the absolute volume of imports is still larger than exports, resulting in mold foreign trade deficit increased year by year. This situation has been improved in 2009, the deficit has decreased. Mold foreign trade deficit increased mainly two reasons: First, the national economy has maintained rapid development, especially in the automotive industry's rapid development has brought strong demand for molds, and some really high-end domestic production can not die, but to import; but it does have some Mold can be produced internally, but also imports. This is China's current tariff policy and project approval procedure. The second is to the mold is not enough to encourage exports. Now mold and other mechanical and electrical products, the export tax rebate rate of only 13%, while not reach 17%.
Statistics show that China's current total output value has leapt to third in the world die, after Japan and the United States, where automobile, motorcycle, household appliances mold industry is the largest market, accounting for the entire mold more than 80% market share. The automobile industry as an example, a model of the car a total of about 4,000 sets of molds with a value of from 200 million to 300 million yuan; a single refrigerator need to mold the parts about 150, a total of about 350 sets of molds, value about 4 million yuan. According to an authoritative report, China has become the first manufacturing country. Guangdong, as China is now the most important mold market, China's largest export and import of mold province, is working with Chongqing, Zhejiang form a "tripod" trend. Peripheral in Shenzhen and the Pearl River Delta region has become China's mold industry is most developed regions with the highest scientific and technological content. LAW 100-hui mold experts believe that this will not only greatly increase our product variety and quantity of mold needs, but also on product quality, style and appearance have made new demands, and therefore we need to rapidly improve the technical level of molds to meet the contemporary needs of industry.
From a market perspective, mold manufacturing enterprises should focus on the development of those technology-intensive large-scale, sophisticated, complex, long-life die, and great efforts to develop the international market, the development of export mold. With the rapid development of Chinese industry, it is foreseeable that China will continue to mold growth rate higher than the mold industry as a whole pace of development in the next few years, about 20% annual growth rate will remain level. In recent years, Hong Kong-and Taiwan-owned, foreign-funded enterprises in mainland China, the rapid development of these enterprises are large quantities of production for own consumption mold without precise statistics, it is not included in the above figures.
China's level of development and market trend dies
In recent years, the level of mold manufacturing in China has been greatly enhanced. Large-scale mold has been able to produce a single set of weights to achieve more than 50t injection mold, precision plastic mold has reached the precision of 2μm, workpieces with high precision tooling and small-modulus gear achieve high optical requirements of molds and other lights have also been able to produce, multi-cavity plastic mold has been able to produce a mold cavity 7800 plastic mold, high-speed extrusion die has been able to produce more speed, high-speed 6m/min plastic profile extrusion die and the main profile of dual-chamber co-extruded, two-color co-extruded, hard and soft co-extrusion, the latter co-extruded, recycled materials and low co-extrusion foam and other steel-plastic Co-extrusion die.
In the means of production, the mold business equipment has greatly improved the rate of numerical control, CAD / CAE / CAM technology, the application of surface has been greatly expanded, high-speed processing and RP / RT adoption of advanced technologies such as more and more and more the standard mold Use pieces of coverage and die than the commercial rates are greatly increased, the proportion of hot runner molds are also greatly improved. In addition, foreign-funded enterprises to further promote the vigorous development of the plastic mold design and manufacturing standards and raise the level of enterprise management, some companies have been combined with information management and digital map-based non-manufacturing.
After the past few years development, China mold development, innovation and enterprise management, and has shown some new trends:
(1) in the mold of quality, delivery period, price, service four elements, more and more users will give top priority to delivery cycle. Asked mold delivery company as soon as possible, which has become a trend. Enterprises do everything possible to improve their ability to adapt and improve technical standards, improve the level of equipment, improve management level and efficiency are all reduced mold an effective means of production cycle.
(2) greatly enhance the development capabilities, which will develop work should be pushed forward until the intervention into the mold to the user's product development, even in the absence of clearly developed before the user object, change from passive to active. Currently, television sets and display case, air conditioners shell, motorcycle plastic parts, etc., have adopted this approach, mobile phones and telephones have begun trying to mold development. This is breaking the mold factory will have to wait a long time had a contract in order to mold design based on user requirements for a passive state.
(3) With the mold design and processing enterprises raising the level of mold manufacturing is moving from the past, mainly relying on the art fitter mainly rely on technological change. This is not only changing the means of production, but also changes in production methods and ideas to rise. This trend makes the constant increase in the standardization of mold, precision mold growing, production and become shorter and shorter, fitter increasing proportion of low-and, ultimately, the overall level of the mold industry continues to increase. China's mold industry are already more than 10 state-level high-tech enterprises, about 200 provincial and municipal high-tech enterprises. Adapt to this trend, the main backbone of the production molds from the craft talent gradually transformed into technology-based talent is an inevitable requirement. Of course, the present and for a long period of time, skill talent is still important, because, after all, is impossible to completely get rid of mold on the art depending on it.
(4) Mold and Die businesses production is to the rapid development of information technology. In the information society, as a high level of modern mold enterprise alone, CAD / CAM applications are far from enough. At present, many companies have adopted the CAE, CAT, PDM, CAPP, KBE, KBS, RE, CIMS, ERP and other technology and other advanced manufacturing technology and virtual network technologies, which are information technology performance. Increasingly information-oriented development of this trend has become the industry consensus.
(5) With the continuous progress of human society, die inevitably to the wider areas and higher level. Now, can grasp the opportunity to open up the market, and constantly discovering new growth point of the mold can produce high-tech enterprises and mold a company's business was very prosperous, profit levels and incomes of workers are very good. Therefore, enterprises should grasp this trend die, and constantly improve the overall quality and international competitiveness.
(6) The developed industrial countries, the mold is accelerating the transfer to China, expressed as follows: First, relocation, second is investment, three procurement. China's mold industry should seize the opportunity to borrow and to learn from advanced foreign technology to accelerate their pace of development.
China mold industry are the main problems
China's mold industry and foreign advanced level, mainly in the following questions.
(1), uneven development, the product is generally inadequate. Although the products of individual enterprises reach or approach international advanced level, but the overall point of view, precision mold, cavity surface roughness, production cycle, longevity and other indicators, compared with foreign advanced level there are still fairly far behind. Including the mode of production and enterprise management, including the overall level of foreign industrial countries there are more than 10 years compared to the gap.
(2) process equipment, backward, poor organization and coordination. Although some enterprises have been in recent years, technological innovation, technology and equipment level has more advanced, some of the equipment of foreign-funded enterprises is not lagging behind in foreign countries, but most companies are still relatively backward technology and equipment. More importantly, corporate organization and coordination ability is poor, difficult to integrate or mobilize social resources for our own use, which would be difficult to undertake larger projects.
(3) Most of enterprise development, low innovation capacity is clearly insufficient. The one hand, the low proportion of technical personnel, level is not high enough on the other hand is a small investment, scientific research and development; more important is that backward thinking, not pay enough attention to innovation and development. Mold enterprises must not only attach importance to the development of mold, must also attach importance to product innovation.
(4) The contradiction between supply and demand in the short-term is difficult to alleviate. In recent years, China-made plastic molds to meet the domestic market rate has been less than 74%, of which large-scale, sophisticated, long-life die a lower satisfaction rate, estimated at 60%. Meanwhile, the industrialized countries of the mold is accelerating the shift to China, international procurement, more and more international market prospects. The market demand, production and development which were unable to keep up, and in short supply situation will continue for some time.
(5) institutional and human resources problems take time. In the socialist market economy, competitive industries, in particular, like Die By relying so heavily on the specific user, need a single piece of production industry, the state-owned and collective ownership structure and operating mechanism of the original seems to have become increasingly unsuited. The quantity and quality of talent is also not keep up with the industry's rapid development.
"Eleventh Five-Year" period Prospect
In the information technology to stimulate industrialization of today, as we have seen the results, but also attach importance to backward, we should seize the opportunity to take measures to accelerate the growing trend of economic globalization, the case as soon as possible to improve the level of plastic mold, into the to the international market in order to promote the rapid development of China's mold industry, there are two aspects should be attention:
First, the relevant government policies on the promotion of the development of tooling industry plays a very important role. From an international point of view, mold industry in the early stages of development countries have been strong government support. On China's actual situation, should reduce the import country can not produce precision molds production equipment tariffs, the implementation of the state for some professional mold factory preferential policies to accelerate the adoption of policies to guide the role of development of the industry and progress.
Second, with the development of the market forming new plastic materials and diverse ways in the future is bound to the continuous development of mold and therefore demands increasingly high. In order to meet market needs, the future whether it is plastic mold species, structure, performance, or processing are bound to develop rapidly and this development must keep pace with the times. Looking ahead, the following aspects trend is expected to be faster in the industry, application and promotion.
(1) super-large, ultra-precision, long life, high efficiency mold will be developed.
(2) a variety of materials, multi-colored, multi-layer multi-cavity, multi-die integration of forming methods will be developed.
(3) for a variety of rapid economic mold, especially with rapid prototyping technology, a combination of RP / RT technology will be rapid development.
(4), mold design, processing, and various management will be digital, information-oriented CAD / CAE / CAM / CAPP and PDM / PLM / ERP, etc. will be intelligent, integrated and network-oriented.
(5), higher speed, more precision, more intelligent of all kinds of mold processing equipment will be further develop and expand the applications.
(6) better performance and to meet the special-purpose mold will continue to develop new materials, with the attendant will have some special and more advanced processing methods.
(7) all kinds of mold cavity surface treatment techniques, such as coating, patching, grinding and polishing, and other new technology will also continue to develop.
(8) reverse engineering, concurrent engineering, composite processing as well as virtualization technology will be further developed.
(9) hot runner technology will be developed rapidly, and other gas-assisted injection molding process and mold will also be developed.
(10) die degree of standardization will continue to increase.
(11) in sustainable development and green products are growing in importance in today's "green mold" concept has gradually been on the agenda. That is, the future of the mold, from the structural design, materials selection, manufacturing process and die repair and scrap, as well as recycling of the mold, etc., will increasingly take into account resource conservation, re-use, environmentally friendly and sustainable development of this a trend.
"Eleventh Five-Year" period, under the guidance of scientific concept of development, domestic mold companies will further deepen the reform, make efforts to improve scientific and technological progress and innovation, and insist on taking a new road to industrialization, the speed and efficiency of the growth model to gradually shift to the quality and level of and economic returns to the track, mold industry is bound to be good and fast development.
The world today is engaged in a new round of industrial restructuring, a number of mold manufacturing gradually transfer to developing countries, China is becoming the world's mold power. In recent years, foreign investment on China's mold industry, the amount of increase in industrial countries would die to our country and further clarified the shift, which represents China's mold industry usher in a new round of development opportunities, but also represents the face of foreign advanced technology and the challenges of high-quality products. According to "Eleventh Five-Year" mold industry tasks and goals, the mold industry should strive to solve, such as exist in the development of the total in short supply, the product is not quite rational, process and equipment level is low, matching is bad, low utilization, and technical personnel a serious shortage, specialization, standardization and commercialization of low level issues such as the absence of high-end product market, so that China's mold industry, to large, sophisticated, complex, high efficiency, long life and multi-direction, in a good market environment to forge ahead .
This information comes from 【China Wishsino Plastic Mold making Company Website】
